Delta Factory — a full production system, built stage by stage.

Delta Factory is a wire harness manufacturer running make-to-order production. Trinova built the operational system that now runs their floor — from the first purchase order to the last traceability scan.

The starting point

Production ran on notebooks, memory, and group chats.

Before Trinova, Delta's production data lived in three places at once: a supervisor's notebook, a group chat for shift handoffs, and a set of spreadsheets that were only ever as current as the last time someone remembered to update them. Purchase orders were tracked on paper. Stock counts on the shelf and stock counts on record routinely disagreed. Tracing a finished harness carton back to the raw material batch it came from meant physically pulling paperwork — if it existed at all.

No live production visibility

Output numbers reached management a shift late, by word of mouth.

Stock that didn't reconcile

What was on the shelf and what was on paper only matched by coincidence.

No traceability

A finished carton couldn't be traced back to its raw material batch without a manual search.

What we built

An 8-stage system, purchasing through traceability.

Each stage below is a real, distinct part of the deployed system — not a mockup. Screenshots of the live interface are available on request as part of a client walkthrough.

Solutions delivered

Four Trinova modules, one integrated build.

Delta is Trinova's only full-range build to date. Most clients start with one or two modules — Delta's scope grew because the same underlying architecture supported all four without being rebuilt from zero.

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Supply Chain Visibility — Purchase Orders
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Inventory/WMS-lite — Receiving, Putaway, Finished Goods
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MES — Weekly Plan, WIP Transfer, Production
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Quality & Traceability — full batch-to-carton chain

Stats above illustrate module count and stage count, not independently audited figures.

Start here

Want a system like this for your floor?

Every build starts with a conversation about your process, not a fixed spec.

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